Capabilities
Composite knitting, dyeing, finishing and garment manufacturing at a massive scale.
Built for Volume Orders
Emaz Fashion Wear Ltd has always been pushing the limits of its capacity, and can now handle volume orders with ease. As a composite manufacturer, we advanced from knitting, dyeing and finishing to garment manufacturing at a massive scale.
Our Fabric Unit, powered by superior European machineries, is capable of producing 12 tons of fabric per day. We have been increasing our manufacturing capacity over the years to convey volume orders of clients in a shorter lead-time, and can successfully produce 0.7 million pieces of garment per month.
Production Units
Knitting
Circular knitting machines from Pailung & Junglong producing single jersey, fleece, rib and interlock with full-feeder lycra.
Dyeing
European dyeing machinery for solid, pigment-piece-dyed and yarn-dyed shades with excellent consistency.
Finishing
Peach finish, heavy enzyme wash, compacting and value-added finishes for premium hand-feel.
Cutting
Fabric inspection, relaxation and precise cutting with straight knife and end cutters.
Sewing
378 Juki, Kansai Special & Siruba machines across modern, well-lit sewing floors.
Quality Assurance
In-line & final inspection, needle detection and QA from raw-material procurement to shipment.
Design & Development
Emaz Fashion Wear Ltd can comprehend the swinging pendulum of the fashion world and can therefore adapt to the taste of trendy consumers.
We have restructured our Sample Division into a Design & Development Unit. This fully-fledged section, headed by a foreign expert, prepares its own seasonal collection according to the latest trends. Our insightful R&D team is always on the lookout for new types of fabrics and products — resulting in better client satisfaction.
Circular Knitting Machines
| Dia | Gauge | Type | Brand | Quantity |
|---|---|---|---|---|
| Single Jersey | ||||
| 30" | 24/G | S/Jersey with full feeder lycra | Pailung | 2 Pcs |
| 32" | 24/G | S/Jersey with full feeder lycra | Junglong | 1 Pcs |
| 34" | 24/G | S/Jersey with full feeder lycra | Pailung | 1 Pcs |
| 34" | 24/G | S/Jersey with full feeder lycra | Junglong | 2 Pcs |
| 36" | 24/G | S/Jersey with full feeder lycra | Junglong | 1 Pcs |
| 38" | 24/G | S/Jersey with full feeder lycra | Junglong | 2 Pcs |
| Fleece | ||||
| 32" | 20/G | Fleece with full feeder lycra | Junglong | 2 Pcs |
| 34" | 20/G | Fleece with full feeder lycra | Pailung | 1 Pcs |
| Rib | ||||
| 30" | 18/G | Rib with full feeder lycra | Pailung | 1 Pcs |
| 32" | 18/G | Rib with full feeder lycra | Pailung | 1 Pcs |
| 34" | 18/G | Rib with full feeder lycra | Pailung | 1 Pcs |
| 36" | 18/G | Rib with full feeder lycra | Pailung | 1 Pcs |
| 38" | 18/G | Rib with full feeder lycra | Pailung | 1 Pcs |
| 40" | 18/G | Rib with full feeder lycra | Pailung | 1 Pcs |
| 42" | 18/G | Rib with full feeder lycra | Pailung | 1 Pcs |
| Interlock | ||||
| 30" | 24/G | Interlock with full feeder lycra | Pailung | 1 Pcs |
| 32" | 24/G | Interlock with full feeder lycra | Pailung | 1 Pcs |
| 34" | 24/G | Interlock with full feeder lycra | Pailung | 1 Pcs |
| 36" | 24/G | Interlock with full feeder lycra | Pailung | 1 Pcs |
| Total | 23 Pcs | |||
Sewing & Finishing Machines
| SL | Name of Machine | Brand | Origin | Quantity |
|---|---|---|---|---|
| 1 | Direct-Drive high speed 1 needle lock stitch plain machine with automatic thread trimmer | Juki | Japan | 120 Pcs |
| 2 | Over Lock 2 needle, 4 thread, 2 looper with pneumatic side cutter & thread/cloth chip suction device | Juki | Japan | 70 Pcs |
| 3 | Dry head, 3 needle, 5 thread cylinder bed top & bottom cover stitch direct drive machine with fabric trimmer & pneumatic thread trimming | Juki | Japan | 12 Pcs |
| 4 | Dry head, 3 needle, 5 thread cylinder bed top & bottom cover stitch direct drive machine (universal type) | Juki | Japan | 30 Pcs |
| 5 | Dry head, 3 needle, 5 thread small cylinder bed top & bottom cover stitch machine with electromagnetic thread trimmer | Juki | Japan | 4 Pcs |
| 6 | Dry head, 3 needle, 5 thread flatbed top & bottom cover stitch direct drive machine (universal type) | Juki | Japan | 18 Pcs |
| 7 | Computer controlled high speed lockstitch button sewing machine | Juki | Japan | 4 Pcs |
| 8 | Computer controlled high speed lockstitch button holing machine | Juki | Japan | 4 Pcs |
| 9 | Computer controlled high speed bartacking machine | Juki | Japan | 2 Pcs |
| 10 | 2 needle 4 thread 2 looper double chain stitch back tape machine | Kansai Special | Japan | 2 Pcs |
| 11 | 4 needle 8 thread elastic inserting machine | Kansai Special | Japan | 2 Pcs |
| 12 | Smocking machine with design pattern, 12 needle 9cm | Siruba | Taiwan | 2 Pcs |
| 13 | Dry head 2 needle, needle feed head lockstitch plain machine | Juki | Japan | 2 Pcs |
| 14 | Rib cutting machine | Toyo | Japan | 2 Pcs |
| 15 | Computer control lock stitch bar tack machine | Juki | Japan | 2 Pcs |
| 16 | 2 needle double chain stitch picot & fagoting zigzag machine | Siruba | Japan | 2 Pcs |
| 17 | Feed off the arm | Juki | Japan | 2 Pcs |
| 18 | Pneumatic type snap fastening machine | UZU | Thailand | 4 Pcs |
| 19 | Reckoning machine | Hashima | Japan | 1 Pcs |
| 20 | Thread suction machine | UZU | Thailand | 1 Pcs |
| 21 | Needle detector machine | Hashima | Japan | 1 Pcs |
| 22 | Needle detector machine | Max | China | 1 Pcs |
| 23 | Gas boiler 250 kgs | Mel | Local | 1 Pcs |
| 24 | Vacuum table | Viet | Korea | 12 Pcs |
| 25 | Steam iron | Viet | Korea | 12 Pcs |
| 26 | End cutter | Eastman | Taiwan | 2 Pcs |
| 27 | Cutting machine 8" & 10" | K.M. | Japan | 4 Pcs |
| Total | 319 Pcs | |||
From Yarn to Shipment
Design & Sampling
Seasonal collections and buyer samples by our Design & Development unit.
Yarn Sourcing
Cotton, CVC, organic, modal, Pima and Fairtrade yarns from trusted spinners.
Knitting
In-house circular knitting of 24+ fabric qualities.
Dyeing & Finishing
Dyeing, washing and value-added finishing to buyer standard.
Cutting
Fabric inspection, relaxation and precise panel cutting.
Sewing
Assembly on modern Juki lines with in-line quality checks.
Quality Control
Final AQL inspection and needle detection before packing.
Packing & Shipment
Export packing and on-time shipment — we are committed.
Ready to Build Your Next Knitwear Collection?
From yarn to finished garment under one roof — share your tech-pack and get a quotation from our merchandising team.